Normalization оf Fine Aggregate Granulometry fоr Struсturаl Соnсrete
https://doi.org/10.21122/2227-1031-2024-23-4-325-335
Abstract
It must be noted that the construction industry of the Republic of Belarus is forced to use fine aggregate for low-quality concrete due to the lack of high-quality natural sand in many regions of the country. When using this aggregate in the preparation of concrete mixtures and mortars, an increase in cement consumption is required to confirm the quality of the concrete. The research results of this work can be used to improve the quality of fine aggregate when used in concrete. The technology for producing normalized (enriched) sand of the required granulometry has theoretically and experimentally proven itself positively due to the introduction into natural (fine, medium) sand of fractions of granite screenings ≥(0.5–0.6) mm in size, formed at the RUPP “Granit” of the Brest region Belarus in the production of coarse aggregate for concrete. A computer program “Normalization” (registration number 022 dated 03/07/2024) has been developed to calculate the required ratio of the starting material – natural sand (characterized by a fineness modulus: 0.9 < Mk < 2.5) and processed (prepared) granite screenings of size ≥(0.5–0.6) mm to ensure the required granulometry of enriched sand with Mk = 3.25–3.50. All conditions have been identified for obtaining a material of any granulometric composition, characterized (if there is such a need) by a particle size modulus within the limits recommended by the current technical regulatory legal acts (TNPA): 2.0 < Mk < 3.5. The effectiveness of the technology for normalizing the granulometry of fine-grained natural sands has been experimentally confirmed and is determined by an increase in concrete compressive strength up to 25–40 %, axial tensile and shear strength up to 35–45 %, a decrease in the delamination rate (solution separation and water separation) by 30–47 %, as well as increasing the elastic-deformation characteristics and operational properties (waterproofing, water, salt and frost resistance) and the protective ability of concrete in relation to steel reinforcement, with an assessment of the degree of its corrosion damage. Industrial testing has confirmed the possibility of reducing the cement content in concrete by 10–20 % without deteriorating its physical and mechanical properties. Based on the totality of research results, it was determined that the method of enriching natural sand with large fractions of granite screenings can be used for concrete for various purposes without restrictions.
About the Author
P. L. FedаrоviсhBelarus
Address for correspondence:
Fedаrоviсh Pavel L. –
Belаrusian National Technical University,
25/1, F. Skaryna str.,
220013, Minsk, Republic of Belarus.
Tel.: +375 17 215-22
fedоrоviсh@bntu.by
References
1. Akhverdov I. N. (1961) High-Strength Concrete. Moscow, Stroiizdat Publ. 106 (in Russian).
2. Akhverdov I. N. (1981) Fundamentals of Concrete Physics. Moscow, Stroiizdat. 404 (in Russian).
3. Bazhenov Yu. M. (2003) Technology of Concrete. 3rd ed. Moscow, Publishing House “ASV”. 500 (in Russian).
4. Bleshchik N. P. (1977) Structural-Mechanical Properties and Rheology of Concrete Mixture and Press-Vacuum of Concrete. Minsk, Nauka i Tekhnika Publ. 230 (in Russian).
5. Bartashevich A. Ya. (1973) Study of the Structural and Technical Properties of Concrete Mixture Compacted by Pressing and Vacuuming [Dissertation]. Minsk (in Russian).
6. State Standard 8736–2014. Sand for Construction Works. Specifications. Minsk, Standartinform Publ., 2015. 10 p. (in Russian).
7. Fedorovich P. L., Korsun A. M., Titkov D. L., Grebenek N. O. (2012) Theoretical and Practical Basis for Minimizing the Cement Content in Concrete by Forming an Optimal Grain Composition. Voprosy Vnedreniya Norm Proektirovaniya i Standartov Evropeiskogo Soyuza v Oblasti Stroitel'stva: Sb. Nauch.-Tekhn. St. (Materialy Nauch.-Metod. Seminara), 29 Maya 2012 g. Ch. 2 [Issue of Implementation of Design Norms and Standards of the European Union in the Field of Construction. Collection of Scientific and Technical Articles (Materials of a Scientific and Methodological Seminar), May 29, 2012. Part 2]. Minsk, 155–165 (in Russian).
8. Fedorovich P. L., Golubev N. M. (2016) About the Technology of Enrichment of Fine Aggregate for Conc- rete. Problemy Sovremennogo Betona i Zhelezobetona: Sb. Nauch. Tr. [Problems of Modern Concrete and Reinforced Concrete. Collection of Scientific Papers]. Minsk, BSU Publishing Center, Iss. 8, 290–306 (in Russian).
9. Fedorovich P. L. (2018) Efficiency of Normalization of the Granulometric Composition of Fine Aggregate for Heavy Concrete. Problemy Sovremennogo Betona i Zhelezobetona: Sb. Nauch. Tr. [Problems of Modern Concrete and Reinforced Concrete. Collection of Scientific Papers]. Minsk, BSU Publishing Center, Iss. 10, 273–288 (in Russian).
10. State Standard 30459–96. Additives for Concrete. Methods for Determining Effectiveness. Minsk, Publishing House of Ministry of Architecture and Construction of the Republic of Belarus, 1998. 39 (in Russian).
11. Smolyakov A. V., Fedorovich P. L., Batyanovskiy E. I. (2011) Scientific and Technical Basis of the Technology for the Full Use of Granite Screenings in Concrete. Stroitel'naya Nauka i Tekhnika [Construction Science and Technology], (6), 35–41 (in Russian).
12. Batyanovskiy E. I., Fedorovich P. L., Smolyakov A. V. (2014) Ensuring the Quality of Concrete when Using Cement with Granite Screenings and Enriching Sand with its Large Fractions. Tekhnologii Betonov [Concrete Technologies], (6), 37–39 (in Russian).
13. Akhverdov I. N. (1961) Study of a Method for Testing Concrete Tensile Strength by Splitting Samples. Beton i Zhelezobeton = Concrete and Reinforced Concrete, (1), 19–23 (in Russian).
14. STB 1544–2005. Heavy Structural Concrete. Technical Specifications. Minsk, Publishing House of Ministry of Architecture and Construction of the Republic of Belarus, 24 (in Russian).
15. STB 1168–99. Methods for Monitoring the Corrosion State of Steel Reinforcement in Concrete and the Prote- ctive Properties of Concrete. Minsk, Publishing House of Ministry of Architecture and Construction of the Republic of Belarus, 1999. 23 (in Russian).
16. SP 5.03.01–2020. Concrete and Reinforced Concrete Stru- ctures. Minsk, Publishing House of Ministry of Archite- cture and Construction, 2020. 244 (in Russian).
Review
For citations:
Fedаrоviсh P.L. Normalization оf Fine Aggregate Granulometry fоr Struсturаl Соnсrete. Science & Technique. 2024;23(4):325-335. (In Russ.) https://doi.org/10.21122/2227-1031-2024-23-4-325-335