Preview

Quality of Metal Surface After Hydroabrasive Cleaning from Corrosive Deposits

https://doi.org/10.21122/2227-1031-2024-23-3-185-191

Abstract

A brief analytical review of existing hydraulic methods and techniques used to remove corrosive deposits formed on metal surfaces is provided. An effective cleaning method is described – hydro-abrasive cleaning (HAC) using bentonite clay, soda ash and polyacrylamide in its composition, which can not only improve the quality of the surface being cleaned, but also form a corrosion-protective film coating on it. The results of experimental research to study the influence of hydro-abrasive cleaning technology parameters on the processed surface of samples made from steels Ст3 (St3), Ст20 (St20) and Ст45 (St45) are presented. It has been shown that changing the parameters of hydro-abrasive cleaning (jet speed, distance to the treated surface, time) makes it possible to achieve a roughness of metal products ranging from 3.2 μm to 12.5 μm. It has been established that the use of a new technology of hydro-abrasive cleaning (HAC) results in the removal of corrosive deposits from metal surfaces with a minimum roughness of up to 0.01 microns. It has also been shown that with a bentonite clay content of 2–4 %, it is possible to achieve surface roughness in the range of 20–30 μm, which is optimal for the flame spraying process. With a bentonite clay content of 0.5–2 %, a surface roughness of 30–50 μm can be achieved, which is optimal for the subsequent painting process. In addition, when carrying out hydro-abrasive cleaning (HAC) on the treated metal surfaces, a long-term anti-corrosion coating is formed, which retains its properties for a long time (up to 1 year).

About the Authors

I. V. Kachanov
Belarussian National Technical University
Belarus

Address for correspondence: 
Kachanov Igor V. –
Belаrusian National Technical University,
65, Nezavisimosty Ave., 220013, Minsk, Republic of Belarus,
Tel: +375 17 292-76-77
hidrokaf@bntu.by



A. V. Filipchik
International Sakharov Environmental Institute of Belarusian State University
Belarus

Minsk



V. S. Kovalevich
Belsudoproekt JSC
Belarus

Gomel



I. M. Shatalov
Belarussian National Technical University
Belarus

Minsk



S. V. Nedvetsky
Institute for Retraining and Advanced Training of the State Educational Institution University of Civil Protection of the Ministry of Emergency Situations of Belarus
Belarus

v. Svetlaya Roshcha



References

1. Kachanov I. V., Filipchik A. V., Babich V. E., Zhuk A. N., Ushev S. I. (2016) Technology of Hydroabrasive Cleaning and Corrosion Protection of Steel Products Using Bentonite Clay. Minsk, Belarusian National Technical University. 167 (in Russian).

2. Kachanov I. V., Filipchik A. V., Shatalov I. M., Bulyga D. M., Kovalevich V. S., Nedvetsky S. V., Denisov V. A. (2021) Hydro-Abrasive Technology for Cleaning Metal Surfaces of Propellers from Corrosion. Vestnik BarGU. Ser. Tekhnicheskie Nauki = BarSU. Herald. Series Engineering, (10), 51–60 (in Russian).

3. Filipchik A. V., Kovalevich V. S., Bychek A. B., Losich A. I., Bontsevich A. A. (2021) Practical Application of Waterjet Cleaning of Metal Surfaces from Corrosion during the Operation of Fire Rescue Equipment. Predup-rezhdenie i Likvidatsiya Chrezvychainykh Situatsii: Metody, Tekhnologii, Problemy i Perspektivy: Sb. Materialov V Mezhdunar. Zaochnoi Nauch.-Prakt. Konf., Svetlaya Roshcha, 25 iyunya 2021 [Prevention and Response to Emergency Situations: Methods, Technologies, Problems and Prospects: Collection of Materials of the 5th International-Correspondence Scientific and Practical Conference, Svetlaya Roshcha, Branch of the Institute of Retraining and Advanced Quakifications of the University of Civil Protection of the Ministry of Emergencies of the Republic of Belarus June 25, 2021]. Svetlaya Roshcha, 102–104 (in Russian).

4. Kachanov I. V., Shatalov I. M., Filipchik A. V., Nedvetskii S. V., Kovalevich V. S. (2021) Practicak Application of Water Jet Cleaning of Metal Surfaces From Corrosion. Innovatsionnye Tekhnologii v Vodnom, Kommunal'nom Khozyaistve i Vodnom Transporte: Sb. Materialov Respublikanskoi Nauch.-Tekhn. Konf. [Innovative Technologies in Water, Municipal Services and Water Transport: Collection of Materials of the Republican Scientific and Technical Conference]. Minsk, Belarusian National Technical University, 104–108 (in Russian).

5. Agasaryan R. R., Dohinyan R. T. (1990) Jet-Abrasive Processing of Metals. Yerevan, Publishing House of AtrNIINTI, 1990. 51 p.

6. Yaroshevich V. K., Belotserkovsky M. A., Savich E. L. (2004) Crankshafts of Automobile Engines. Minsk, Belarusian National Technical University. 176 (in Russian).

7. Iskra E. V., Kutsevalova E. P. (1980) Guide to Painting Boats and Metal Structures. Leningrad, Sudostroenie Publ. 263 (in Russian).

8. Markova T. V., Kryzhanovskaya I. M. (2006) Surface Roughness: Methodological Guidelines. Saint Petersburg, Publishing House of Polytechnical University. 32 (in Russian).

9. Kachanov I. V., Yaglov V. N., Nedbalsky V. K., Filipchik A. V. (2010) Method for Creating Cavitating Jet of Liquid. Patent BY 13312 (in Russian).

10. Kachanov I. V., Zhuk A. N., Filipchik A. V., Isaenko A. S. (2017) Method for Cleaning Metal Surfaces. Patent BY 21512 (in Russian).


Review

For citations:


Kachanov I.V., Filipchik A.V., Kovalevich V.S., Shatalov I.M., Nedvetsky S.V. Quality of Metal Surface After Hydroabrasive Cleaning from Corrosive Deposits. Science & Technique. 2024;23(3):185-191. (In Russ.) https://doi.org/10.21122/2227-1031-2024-23-3-185-191

Views: 306


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2227-1031 (Print)
ISSN 2414-0392 (Online)